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420T servo injection molding machine
2023 / 10 / 14
Our factory ocated in Zhangjiagang City-new Port City of China,We are close to the port city and have great convenience on transportation. We are an entity factory with a whole line of injection molding machines. We gather many years of rich experience to make SZ series automatic computer Injection Molding Machine and its equipment. Its excellent quality,stable performance,attractive price-performance meet the client's demands and profits. Product Description SYSTEM Professional injection molding machine control system, famous brand high-performance electronic control components.servo injection molding machine. NOZZLE Equipped with special nozzle for crate, easy to clean and remove.household plastic parts . SOLIDITY MACHINE BASE High-strength clamping structure, high-rigidity frame, meet high-strength production needs.precision core parts SCREW Screw special design, larger diameter, improve plasticizing ability, shorten the molding cycle, bimetal screw barrel, longer service life.
2023 / 07 / 29
In the injection molding industry, large injection molding machines play a crucial role. They have efficient plastic melting and molding capabilities, making large-scale production and high-quality products possible. Firstly, large injection molding machines heat plastic particles to a molten state through a heating system. The commonly used heating methods include electric heating and oil heating to achieve the required melting temperature. The heating process requires precise temperature control to ensure that the plastic can completely melt and achieve optimal fluidity. Once the plastic melts, a large injection molding machine injects the melted plastic into the mold through an injection system. The injection system usually consists of an injection cylinder, screw, and nozzle. The screw pushes molten plastic from the injection cylinder to the nozzle through rotation and movement, and further injects it into the cavity of the mold. The injection process requires precise pressure and speed control to ensure that the plastic can evenly fill the mold cavity and avoid the generation of bubbles or defects. Once plastic is injected into the mold, it begins to cool and solidify in the mold. Large injection molding machines are usually equipped with a cooling system to reduce the temperature of the mold and injection molded products through a cooling medium (usually water). The cooling process requires appropriate time to ensure that the plastic can fully cure and ensure the size and dimensional stability of the product.plastic household mold. In addition to the plastic melting and molding process, large injection molding machines also have other important functions and cha
What is the size and weight of a small injection molding machine?
2023 / 07 / 28
Small injection molding machines are compact and efficient plastic product production equipment, with smaller dimensions and weight compared to traditional injection molding machines. Below will introduce some information about the size and weight of small injection molding machines. 1. Size: The size of small injection molding machines is usually determined based on their injection molding capacity and design characteristics. Generally speaking, small injection molding machines have a smaller size and are easy to arrange and install in limited workspace. The specific dimensions may vary depending on different manufacturers and models, but they typically have a compact exterior design. A typical small injection molding machine may have dimensions ranging from tens of centimeters to several meters. 2. Weight: Compared to large injection molding machines, small injection molding machines are usually lighter in weight. This is mainly due to the more streamlined structure and material selection of small injection molding machines, in order to reduce overall weight and improve mobility. The weight of a small injection molding machine depends on its specifications and model, typically ranging from tens to hundreds of kilograms. The reduction in size and weight of small injection molding machines gives them some significant advantages. Firstly, small injection molding machines are suitable for small-scale and customized production needs, and can flexibly adapt to different projects and customer requirements. Its compact size allows for use in limited space environments such as factories, laboratories, or offices.household plastic mold
What is a single cylinder injection molding machine? What are its characteristics and advantages?
2023 / 07 / 28
Single cylinder injection molding machine is a common injection molding equipment widely used in the plastic product industry. It has unique characteristics and advantages. Below is a brief introduction to the definition, characteristics, and advantages of a single cylinder injection molding machine by Liansheng Precision. A single cylinder injection molding machine is an injection molding equipment that operates by injecting molten plastic into the mold cavity, cooling and solidifying it to form the required plastic products. Compared with other injection molding machines, single cylinder injection molding machines have unique characteristics.servo energy injection molding machine. One of the main characteristics of a single cylinder injection molding machine is its simple and compact structure. Compared to complex multi cylinder injection molding machines, single cylinder injection molding machines adopt a single injection cylinder and single screw design, making the equipment structure simpler and maintenance more convenient. This design gives the single cylinder injection molding machine certain advantages in operation and maintenance.household plastic mold, Single cylinder injection molding machines have a smaller footprint. Due to its simple and compact structure, the volume of a single cylinder injection molding machine is relatively small, making it suitable for use in limited spaces. This is a very practical choice for some enterprises with limited production sites.plastic spoon machine. The single cylinder injection molding machine also has the characteristic of low energy consumption. Compared to multi cylinder injection molding machines, single cyl
In which industries are high-speed injection molding machines widely used?
2023 / 07 / 27
High speed injection molding machine is an advanced injection molding equipment with the characteristics of fast, accurate, and efficient. It plays an important role in modern manufacturing and is widely used in many industries. This article will introduce the industries in which high-speed injection molding machines are widely used and explore their key application areas in each industry. 1. The automotive industry: High speed injection molding machines play a crucial role in automotive manufacturing. They are used to produce various plastic parts, such as instrument panels, door panels, seat components, lighting fixtures, and sensors. The rapid injection speed and accuracy of high-speed injection molding machines enable automotive manufacturers to achieve efficient production and meet strict quality standards.servo energy injection molding machine. 2. Electronics and Electrical Industry: In the electronics and electrical industry, high-speed injection molding machines are widely used in the production of plastic shells, connectors, sockets, switches, and circuit boards. Its high-speed injection molding and precision molding capabilities can meet the diverse needs of electronic products and ensure the dimensional accuracy and appearance quality of parts. 3. Medical device industry: High speed injection molding machines play an important role in medical device manufacturing. They are used to produce various medical device parts, such as syringes, infusion sets, blood analysis instruments, surgical instruments, and medical packaging. The highly automated and precise injection molding capabilities of high-speed injection molding machines help ensure the safety, reliability, and consistency of medical devices.plastic spoon machine. 4. Home and consumer goods in
2023 / 07 / 27
Small injection molding machines and traditional injection molding machines are both equipment used for plastic product production, but they have some significant differences in design, functionality, and application. The following will introduce the differences between small injection molding machines and traditional injection molding machines. 1. Size and weight: Compared to traditional injection molding machines, small injection molding machines are smaller in size and lighter in weight. Small injection molding machines typically adopt a compact design that takes up less space and is suitable for limited working environments. Traditional injection molding machines, on the other hand, are usually larger and heavier, requiring larger installation space and operating areas. 2. Production capacity: Traditional injection molding machines generally have high production capacity and can handle large-scale production of plastic products. They usually have larger injection capacity and higher injection speed, suitable for large-scale production needs. The production capacity of small injection molding machines is relatively small, suitable for sample production in small batch production, customized production, or research and development stages. 3. Automation level: Traditional injection molding machines have a high level of automation, usually equipped with fully automatic or semi-automatic control systems, which can achieve highly automated production processes. They have functions such as automatic feeding, automatic temperature adjustment, and automatic injection molding. However, the automation level of small injection molding machines is relatively low, and they rely more on manual operation and monitoring by operators.household plastic mold. 4. Application field: T
What is the troubleshooting and maintenance process for horizontal injection molding machines?
2023 / 07 / 27
Horizontal injection molding machines are important equipment in the injection molding industry, and troubleshooting and maintenance are key to their normal operation. Liansheng will introduce the troubleshooting and maintenance process of horizontal injection molding machines, helping to understand how to effectively handle faults and maintain the stable operation of the equipment. Horizontal injection molding machines play a crucial role in injection molding production, but they may encounter various malfunctions during long-term operation. Understanding the troubleshooting and repair process is crucial for maintaining the normal operation of the equipment. 1. Troubleshooting: When a horizontal injection molding machine malfunctions, troubleshooting is the first step. The operator shall carefully observe the operation of the machine and check whether the electrical system, hydraulic system and mechanical components are normal. With the help of the equipment's alarm system and fault codes, the specific location and cause of the fault can be located. Maintenance manual and technical support: Horizontal injection molding machines are usually equipped with a maintenance manual that includes equipment maintenance methods and solutions to common faults. Operators should carefully read the maintenance manual and follow the instructions in it for troubleshooting. In addition, manufacturers usually provide technical support and can consult professional maintenance personnel for further assistance and advice.servo energy injection molding machine. 2. Fault repair: Carry out corresponding repair work based on the specific situation of the fault. For electrical system failures, it may involve replacing or repairing components such as wires, sensors, circuit br
What is the size and weight of a small injection molding machine?
2023 / 07 / 27
Small injection molding machines are compact and efficient plastic product production equipment, with smaller dimensions and weight compared to traditional injection molding machines. Below will introduce some information about the size and weight of small injection molding machines. 1. Size: The size of small injection molding machines is usually determined based on their injection molding capacity and design characteristics. Generally speaking, small injection molding machines have a smaller size and are easy to arrange and install in limited workspace. The specific dimensions may vary depending on different manufacturers and models, but they typically have a compact exterior design. A typical small injection molding machine may have dimensions ranging from tens of centimeters to several meters. 2. Weight: Compared to large injection molding machines, small injection molding machines are usually lighter in weight. This is mainly due to the more streamlined structure and material selection of small injection molding machines, in order to reduce overall weight and improve mobility. The weight of a small injection molding machine depends on its specifications and model, typically ranging from tens to hundreds of kilograms. The reduction in size and weight of small injection molding machines gives them some significant advantages. Firstly, small injection molding machines are suitable for small-scale and customized production needs, and can flexibly adapt to different projects and customer requirements. Its compact size allows for use in limited space environments such as factories, laboratories, or offices.servo energy injection molding m
2023 / 07 / 26
The dual color injection molding machine is a special injection molding equipment that can inject two different colored plastic materials into the same product, bringing rich visual effects and design possibilities to the product. So, what is the working principle of a dual color injection molding machine? How does it achieve injection of two colors? The manufacturer of Liansheng small injection molding machine will provide a detailed analysis of this.plastic household mold. The working principle of a dual color injection molding machine mainly includes the following steps: 1. Injection device: Dual color injection molding machines are usually equipped with two independent injection devices, each used to inject plastic materials of different colors. Each injection device includes a feeding hopper, a screw, and a heating ring. By controlling the rotation of the screw and the heating of the heating ring, the plastic material is heated and melted, and injected into the mold under a certain pressure.precision core parts. 2. Mold design: The mold design of a dual color injection molding machine is crucial, as it requires two or more injection chambers and color matching channels. Each injection chamber corresponds to an injection device, which controls the opening and closing states of different injection chambers and color matching channels to achieve injection of different colors.servo type injection molding machine. 3. Injection process: During the injection process, one color of plastic material is first heated and melted and injected into one injection chamber, while the other injection chamber remains closed. After the injection of the first color is completed, the injection chamber switches to a
What are small injection molding machines available?
2023 / 07 / 26
What are small injection molding machines available? When I first entered the injection molding machine industry, I was curious to know what a small injection molding machine is. However, faced with the buzzing terminology and parameters, many non industry friends feel overwhelmed after reading it. Don't worry, Liansheng injection molding machine manufacturer will introduce to you what types of small injection molding machines are available? Small injection molding machines mainly include: small horizontal injection molding machines, low parameter standard vertical injection molding machines, and low-pressure injection molding machines Small injection molding machine Small horizontal injection molding machine Simply put, the "block" of a horizontal injection molding machine is larger than that of a vertical injection molding machine. Of course, there are also some "small" machines with lower parameters in horizontal injection molding machines, which can also be classified as small injection molding machines due to their relatively small appearance. General small horizontal injection molding machines are suitable for producing products such as gears, connectors, connectors, terminals, fast food boxes, plastic cups, etc. Low parameter standard vertical injection molding machine Low parameter standard vertical injection molding machines can be classified as small vertical injection molding machines due to their compact appearance. The so-called standard vertical injection molding machine i
How does a high-speed injection molding machine achieve rapid injection molding?
2023 / 07 / 26
High speed injection molding machine is an efficient injection molding equipment, with its unique design and advanced technology enabling it to achieve rapid injection molding processes. The following are the key points for high-speed injection molding machines to achieve rapid injection molding: 1. Rapid injection speed: The high-speed injection molding machine adopts advanced hydraulic system and electronic control technology, enabling high-speed movement during the injection process. By reducing injection time and rapid injection speed, the injection molding cycle can be effectively shortened and production efficiency can be improved.servo type injection molding machine. 2. High pressure injection force: The high-speed injection molding machine has strong injection force, which can inject molten plastic materials into the mold in a short period of time. High pressure injection force helps to maintain uniform plastic flow, ensuring the integrity and quality of injection molded parts. 3. Rapid cooling system: The high-speed injection molding machine is equipped with an efficient cooling system that can quickly reduce the temperature of the injection molded parts. By rapid cooling, the injection molding cycle can be shortened and production efficiency improved. 4. High precision control: The high-speed injection molding machine adopts an accurate control system that can monitor and adjust various parameters during the injection molding process in real-time, such as temperature, pressure, and speed. Accurate control can ensure the stability and consistency of the injection molding process, and improve product quality. 5. Advanced mold design: The
2023 / 07 / 26
During the injection molding process of a horizontal injection molding machine, problems often arise due to various factors. These issues may lead to a decrease in production efficiency, unstable product quality, and even an increase in scrap rates. Therefore, understanding and solving these common problems is crucial for improving the operational efficiency and product quality of injection molding machines. 1. A common problem is inaccurate temperature control. The injection molding process requires controlling the temperature of the heater and cooler to ensure that the plastic material can reach an appropriate melting state and be cooled and solidified in the injection mold. If the temperature control is not accurate, it may lead to unstable product size or incomplete melting. 2. During the injection molding process, there may be issues with blocked flow channels. The runner is the channel through which plastic enters the mold. If the runner is blocked or blocked, it may lead to poor injection molding or product breakage. This may be caused by insufficient melting of plastic materials, improper mold design, or incomplete cleaning of injection molding machines.precision core parts. 3. Bubbles are one of the common problems in the injection molding process. Bubbles may form inside or on the surface of the product, affecting its appearance and strength. The formation of bubbles is usually related to the quality, injection speed, and pressure of plastic materials, so it is necessary to adjust these parameters reasonably to avoid the generation of bubbles.servo type injection molding machine 4. Product deformation is also a c
What is the process of color switching and adjustment for a dual color injection molding machine?
2023 / 07 / 26
The two-color injection molding machine is a kind of equipment widely used in the production of plastic products. It can inject two different colors of plastic materials in the same mold to achieve the colorful effect of products. Among them, color switching and adjustment are important links in the operation of the dual color injection molding machine. The following will briefly introduce the color switching and adjustment process of the dual color injection molding machine. 1. Preparation work: Before switching and adjusting colors, a series of preparation work needs to be carried out. Firstly, clean the barrel and nozzle of the injection molding machine to ensure that there are no residual plastic materials. Then, prepare new colored particles to ensure they are dry and uniform.household plastic mold. 2. Raw material switching: Firstly, adjust the nozzle temperature of the injection molding machine to a suitable range to ensure the melting state of the plastic material. Then, the original colored particles are discharged from the injection molding machine, which can be completed through manual cleaning or automatic discharge systems. Next, put the new colored particles into the barrel of the injection molding machine and preheat them to reach the appropriate melting temperature.plastic spoon machine, 3. Color adjustment: After the injection molding machine is ready, perform color adjustment. Usually, dual color injection molding machines are equipped with specialized adjustment devices that can control the injection ratio and mixing degree of two color particles by adjusting parameters such as nozzle position, temperature, and pressure. By gradually adjusting these parameters, the desired color effect c
How to reduce the energy consumption of plastic injection molding machines?
2023 / 07 / 26
Plastic injection molding machines play an important role in the manufacturing industry, but their energy consumption has always been a concern. With the increasing importance of environmental protection and sustainable development, finding ways to reduce the energy consumption of plastic injection molding machines has become an important task for manufacturers. The following will introduce several common methods and technologies to reduce the energy consumption of plastic injection molding machines.plastic household mold. 1. Optimizing injection molding process: Optimizing injection molding process parameters can significantly reduce energy consumption. By reducing injection temperature, adjusting injection speed and pressure parameters, the energy required for heating and movement can be reduced. At the same time, reasonable design of molds and optimization of flow channel systems can also help reduce energy consumption. 2. Adopting efficient and energy-saving equipment: Choosing plastic injection molding machines with efficient and energy-saving performance is the key to reducing energy consumption. Modern injection molding machines generally adopt advanced energy-saving technologies, such as variable frequency drive systems, energy recovery systems, and intelligent temperature control systems. These devices can effectively reduce energy waste and loss.household plastic mold. 3. Using an efficient heat recovery system: Plastic injection molding machines generate a large amount of heat energy during operation, which has traditionally been wasted. By using a heat recovery system, some waste heat can be converted into reusable energy, such as heating preheaters or heating equipment, thereby reducing
What injection molding products is a horizontal injection molding machine suitable for?
2023 / 07 / 26
Horizontal bakelite injection molding machine is a commonly used injection molding equipment suitable for the manufacturing of various injection molded products. This article will introduce the range of injection molding products applicable to horizontal injection molding machines, including plastic products, household plastic mold.home appliance accessories, automotive parts, and medical devices. 1. Plastic products: Horizontal injection molding machines can be used to produce various plastic products, such as plastic containers, bottle caps, toys, tableware, plastic pipes, etc. These products can be applied in packaging, daily necessities, construction, agriculture, and industrial fields. 2. Home appliance accessories: Horizontal injection molding machines are often used to manufacture home appliance accessories, such as TV casings, washing machine panels, air conditioning components, refrigerator components, etc. Injection molding technology can achieve complex shapes and designs,cup plastic mold.providing beautiful and precise accessories for household appliances. 3. Automotive components: The automotive industry has a high demand for injection molded products. Horizontal injection molding machines can produce automotive components such as car lamp housings, instrument panels, door handles, and interior decorative parts. Injection molding technology can meet the requirements of the automotive industry for quality, durability, and consistency. 4. Medical devices: Horizontal injection molding machines also have important applications in the manufacturing of medical devices. It can produce medical device casings, connectors, syringes, infusion sets, etc. Injection m
How to choose a suitable plastic injection molding machine?
2023 / 07 / 26
Choosing a suitable plastic injection molding machine is crucial for the manufacturing industry, as it directly affects production efficiency, product quality, and cost-effectiveness. When choosing a plastic injection molding machine, the following key factors need to be considered: 1. Product requirements: Firstly, it is necessary to clarify the type, size, and quantity of products to be produced. Different plastic injection molding machines have different production capabilities and working ranges. Ensure that the selected machines can meet production needs, including product size, shape, weight, and production speed. 2. Material adaptability: Different plastic injection molding machines are suitable for different types of plastic materials, such as polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), etc. Ensure that the selected machine is able to adapt to the plastic materials required for production to ensure product quality and process effectiveness.Choosing a suitable plastic injection molding machine is crucial for the manufacturing industry, as it directly affects production efficiency, product quality, and cost-effectiveness. When choosing a plastic injection molding machine, the following key factors need to be considered: 1. Product requirements: Firstly, it is necessary to clarify the type, size, and quantity of products to be produced. Different plastic injection molding machines have different production capabilities and working ranges. Ensure that the selected machines can meet production needs, including product size, shape, weight, and production speed.injection molding machine. 2. Material adaptability: Different plastic
2023 / 07 / 26
Against the current global focus on environmental protection and sustainable development, energy conservation and environmental protection issues in the manufacturing industry have become particularly important. As one of the key equipment, high-speed injection molding machines play an important role in achieving energy-saving and environmentally friendly production. This article will explore how high-speed injection molding machines can achieve energy-saving and environmentally friendly production, and introduce relevant technologies and measures. 1. Energy saving technologies and measures: 1. Efficient energy-saving drive system: Adopting advanced energy-saving drive systems, such as variable frequency drives and energy-saving motors, to reduce energy consumption and improve overall system efficiency. 2. Accurate temperature control: By precisely controlling the temperature during the injection molding process, energy waste is reduced, and the stability and product quality of the injection molding process are improved.household plastic mold. 3. Lightweight design and material optimization: In product design and material selection, emphasis is placed on lightweight and material optimization to reduce raw material consumption and reduce energy consumption during the injection molding process. 2. Environmental protection measures: 1. Waste treatment and recycling: Establish a comprehensive waste treatment system to classify, recycle, and reuse waste, reducing the generation of waste and its impact on the environment. 2. Selection of environmentally friendly materials: Choose plastic materials that meet environmental standards, such as biodegradable plastics or recycled plastics, to reduce negative impacts on the environment.precision core
Energy saving advantages and environmental impact of small injection molding machines
2023 / 07 / 26
As a plastic product production equipment, small injection molding machines have certain energy-saving advantages and also have a certain impact on the environment. The following will introduce the energy-saving characteristics of small injection molding machines and their related environmental factors. 1. Energy saving advantages: Compared to traditional injection molding machines, small injection molding machines have certain energy-saving advantages in energy consumption. Mainly reflected in the following aspects: a. Power control: Small injection molding machines usually use advanced electronic control systems, which can more accurately control the power output and energy consumption of the injection molding machine. Through intelligent power control, the energy consumption of machines can be adjusted according to different production needs, reducing energy waste. b. Heat recovery: The waste heat generated during the operation of small injection molding machines can be recycled and utilized for heat energy. Through a heat recovery system, waste heat is converted into energy for heating and preheating plastic materials in the process, reducing energy consumption. c. Efficient heating system: Small injection molding machines typically use an efficient heating system that can quickly reach the required melting temperature, reducing preheating time and energy waste.plastic spoon machine. 2. Environmental impact: The operation and production process of small injection molding machines can have a certain impact on the environment, mainly manifested in the following aspects: a. Exhaust emissions: Small injection molding machines produce a certain amount of exhaust emissions during the plastic melting and injection molding
2023 / 07 / 26
As an important production equipment, injection molding machines play a crucial role in different industries and applications. Injection molding machine manufacturers ensure that their products are suitable for specific industry needs and applications by providing customized solutions. Liansheng will briefly introduce the applicability of injection molding machine manufacturers' products and their applications in specific industries. Injection molding machine manufacturers are widely used in the following industries and fields: 1. Automotive manufacturing: Injection molding machine manufacturers provide high-quality injection molding machines for automotive manufacturers to produce automotive parts and components. These components can include exterior components, interior parts, electronic components, etc. The customized solutions provided by injection molding machine manufacturers can meet the strict requirements of the automotive manufacturing industry for product quality, accuracy, and stability. 2. Medical device industry: Medical device manufacturing requires highly precise and reliable injection molding technology. Injection molding machine manufacturers provide specially designed injection molding machines for the medical device industry, used to produce various medical devices, such as syringes, infusion sets, surgical instruments, etc. These injection molding machines have highly precise control systems to ensure the quality and safety of medical devices.As an important production equipment, injection molding machines play a crucial role in different industries and applications. Injection molding machine manufacturers ensure that their products are suitable for specific industry needs and applications by providing customized solutions. Liansheng will brief
2023 / 07 / 26
Injection molding machines are indispensable equipment in the production of plastic products, and the production process and quality control process of injection molding machine manufacturers directly affect the performance of equipment and product quality. Liansheng Precision will introduce the commonly used production processes and quality control processes of injection molding machine manufacturers to help everyone understand the impact of these key links on product quality. 1. Design and process planning: Injection molding machine manufacturers will conduct design and process planning before production, including equipment structure design, mold design, process parameter determination, etc. These steps are the foundation for ensuring the smooth progress of the production process. 2. Raw material procurement: Injection molding machine manufacturers will choose high-quality plastic raw material suppliers and conduct strict raw material procurement and quality inspection to ensure that the plastic materials used comply with relevant standards and requirements. 3. Equipment processing and assembly: Injection molding machine manufacturers will use advanced equipment and processes for equipment processing and assembly. This includes the manufacturing and assembly of components such as the body, hydraulic system, electrical system, etc., to ensure the structural stability and functional completeness of the equipment. 4. Quality control points: During the production process of injection molding machines, the manufacturer will set up multiple quality control points to monitor and inspect key links. For example, parameters such as temperature, pressure, and injection speed during the injection molding process will be monitored and adjusted in real-time. 5.
What skills do operators of small injection molding machines need to possess?
2023 / 07 / 26
Small injection molding machines are an important plastic product production equipment, and their operators need to possess certain skills and knowledge to ensure safe operation and efficient production. The following are the key skills that small injection molding machine operators need to possess: 1. Machine operation skills: Operators need to be familiar with various control buttons, switches, and operation panels of small injection molding machines. They should understand the basic operating steps of the injection molding machine, such as starting, stopping, adjusting, and resetting, and be proficient in the normal operation process of the machine. 2. Safety awareness: Operators should have a strong sense of safety, understand the potential hazards during the operation of small injection molding machines, and take necessary safety measures. They should be familiar with the location and usage of the emergency stop button, and understand the emergency response procedures in emergency situations. 3. Quality control skills: Operators should possess certain quality control skills and be able to inspect and evaluate the quality of injection molded products. They should be familiar with the quality requirements and testing methods of different products, be able to identify and solve quality problems, and adjust machine parameters in a timely manner to ensure that the products meet specifications. 4. Troubleshooting ability: Operators need to have basic troubleshooting skills and be able to identify and solve common machine faults. They should be familiar with the mechanical components and control systems of injection molding machines, able to perform simple repai
2023 / 07 / 25
As professionals in the field of vertical injection molding machines, we have heard to some extent that injection molding machines are divided into vertical injection molding machines and horizontal injection molding machines. But many people are not clear about the differences between vertical injection molding machines and horizontal injection molding machines? Today, let's talk about the differences between vertical injection molding machines and horizontal injection molding machines? Firstly, there is a difference in appearance: the vertical injection molding machine occupies a small area, but the aspect ratio is higher. Generally, the aspect ratio of a vertical injection molding machine is above 3M. Horizontal injection molding machines, on the other hand, occupy a large area and have a shorter aspect ratio. The difference in net weight: Vertical injection molding machines have a net weight of approximately 1-6 tons. The net weight of the horizontal injection molding machine is all over 10 tons. Vertical injection molding machine equipment The difference between products molded by vertical injection molding machine manufacturers: the products molded by vertical injection molding machine are relatively small, such as RF connector, connector, wire plug and other small and medium-sized products with high precision for injection molding. The horizontal injection molding machine produces all injection molded products with larger blocks, such as shoe soles, teeth, bowls, glass bottles, etc.precision core parts. The difference in injection molding processing methods between vertical injection molding machine e
What are the quality control and testing methods for injection molding machines?
2023 / 07 / 25
Injection molding machines play an important role in modern industrial production, used to manufacture various plastic products. However, in order to ensure the quality and consistency of injection molding products, quality control and inspection play a key role in the operation of injection molding machines. Liansheng will introduce some commonly used quality control and testing methods for injection molding machines. 1. Size inspection: The size of injection molded products is one of the key indicators of their quality. Common size detection methods include direct measurement using tools such as micrometers, calipers, or optical measuring instruments to ensure that product dimensions meet design requirements. 2. Weight detection: For certain injection molded products, weight is also an important quality indicator. By monitoring the weight of materials in real-time during the injection molding process, it is possible to detect whether there is excessive or insufficient material consumption, thereby adjusting the injection molding process to maintain the appropriate product weight. 3. Appearance inspection: Appearance quality is crucial for many injection molded products. Appearance inspection can be carried out by directly observing defects, color differences, bubbles, etc. on the surface of the product with the naked eye. In addition, optical equipment can also be used for automated appearance inspection, such as surface defect detectors or image processing systems.servo type injection molding machine. 4. Strength and durability testing: Some injection molded products require certain strength and durability. This can be evaluated by conducting physical tests such as stretch
2023 / 07 / 24
In the market share of power engineering equipment, thermosetting injection molding machines are an important component. Since joining the 21st century, the situation in China's manufacturing industry has been greatly improved. Now, you are asked to reveal the truth about the price of the next injection molding machine. Many factories call injection molding machines beer machines, and injection molding products are called beer parts. It is sorted according to the injection equipment and mold locking device, and has three types, namely column type, vertical type, and vertical horizontal composite type. When selecting an injection molding machine, the main parameters such as injection weight should be considered. Injection weight is an important main parameter of injection equipment for injection molding machines. When selecting injection molding machines, it is a common and important main parameter, and the injection weight is indicated in grams or ounces (1 gram=0.035 grams, 1 gram=28.35 grams). Regarding the clarity of injection quantity, the first step is to calculate the weight of the automated product of the thermosetting injection molding machine: the weight required for injection=the weight of the product+the weight of the injection port system software. In common production and manufacturing practices, if polyethylene materials are used for injection molding products, the injection molding machine needs to have Wps=(3-1.2) × (Product weight+total weight of the glue inlet system), in which, when the quality requirements of the product are high or the cycle time is short, the index in the above formula should choose a larger value, and on the contrary, a smaller value can be used. If the product uses other plastic materials (X), Wx=(3-1.2) × (Product weight+total weight of the glue inlet system).servo typ
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